秒送彩金白菜

大齿条自动冲切生产线的设计与研发
2020-09-10 10:38:48   来源:   评论:0 点击:

针对旋冲式冲淬联合线无法生产大齿条的弊端,设计了以CP-25T型高速冲床为冲切动力的大齿条在线自动冲切生产线,阐述大齿条概念、主要工艺流程及设备功能要求,详细分析该生产线的设计方
王  军1,于月琴2,陶  伟1,马海波1
(1.金轮针布(江苏)有限公司 梳理技术研究部,江苏 南通  226009;2.华润建筑有限公司,广东 深圳  518000)
 
摘要:针对旋冲式冲淬联合线无法生产大齿条的弊端,设计了以CP-25T型高速冲床为冲切动力的大齿条在线自动冲切生产线,阐述大齿条概念、主要工艺流程及设备功能要求,详细分析该生产线的设计方案及放料机、校直牵料机、冲模设备、伺服牵料机和卷绕包装机等设备组成、结构及作用原理。指出:大齿条自动冲切生产线具备被动放料、高速冲床冲切、伺服牵料、自动卷绕收料、自动垫纸及在线称量等功能,使大齿条的成型得以实现;该生产线利用原CP-25T型高速冲床,针对临时订单,可随时组装成线进行生产,机动性好,能提高设备利用率和经济效益;高速冲床整体冲切线速度相对较慢,仅为3.6 m/min,但因其冲切力大,设备整体刚性好,特别适合冲切尺寸较大、基部较宽的大齿条。
关键词:大齿条;金属针布;自动冲切;高速冲床;生产线;校直;牵料;卷绕
中图分类号:TS103.82+1     文献标志码:B    文章编号:1001-9634(2020)04-0004-05
 
收稿日期:2019-11-05
作者简介:王  军(1983—),男,江苏南通人,工程师,主要从事设备开发及动力电池PACK等方面的研究。
 
Design and Development of the Automatic Punching Production Line for Large Rack
WANG Jun1,YU Yueqin2,TAO Wei1,MA Haibo1
(1.Carding Technology Research Division Geron Card Clothing(jiangsu)Co.,Ltd.,Nantong 226009,China;2.Huarun Construction Co.,Ltd.,Shenzhen,518000,China) 

Abstract:Aiming at the defect that the rotational punching-quenching line can’t product large rack,the online automatic punching production line for large rack is designed taking the hi-speed punch CP-25T as punching power,and the concept of large rack,main process and function requirements of equipments are described.The design scheme of the production line and the composition,structure and function principle of the equipments such as feeding machine,straightening and drawing machine,punching die equipment,servo drawing machine and winding and packaging machine are analyzed in detail.It is pointed out that the automatic punching production line for large rack has such functions as passive feeding,hi-speed punch punching,servo drawing,automatic winding and receiving,automatic pad of paper and online weighing,etc.,so that the forming of large rack can be realized.The production line uses the original hi-speed punch CP-25T,which can be assembled into a line for production at any time according to the temporary order,so the equipment utilization rate and economic benefits can be improved with its good mobility.The overall punching speed of the hi-speed punch is relatively slow,just for 3.6 m/min.However,due to its large punching force and good overall rigidity of the equipment,it is especially suitable for the large rack with larger punching size and wider base.
Key Words:large rack;MCC;automatic punching;hi-speed punch;production line;straightening;stretch material;winding
 
参考文献:
[1] 陈玉峰,周茂榕.梳麻机用金属针布齿条的研发和应用[J].纺织器材,2019,46(5):23-26.
[2] 陈玉峰,王平,贺伟娜.DS齿型锡林金属针布齿条设计理念与应用效果[J].纺织器材,2019,46(1):13-15.
[3] 胡金华.刺辊滚筒密植齿条与分梳质量的研究[J].纺织器材,2005,32(2):28-31.
[4] 费青,阙浩英,陈海涛,等.梳理针布的工艺特性、制造和使用[M].北京:中国纺织出版社,2000.
[5] 杨红重,汪喜同.从成纱棉结看梳理用金属针布的重要性[C]//“金猫·三友杯”2019’纺织器材专件智能驱动与融合创新专题论坛论文集.咸阳:全国纺织器材科技信息中心,2019.
[6] 王军,陶伟.冲齿机主轴的静态特性与模态分析[J].纺织器材,2011,38(5):11-14.
[7] 朱贺,惠晶.双伺服新型数控冲齿机的设计[J].机床与液压,2011,39(2):15-20.
 
 

相关热词搜索:

上一篇:三通道环锭细纱机牵伸区新结构探索
下一篇:转杯纺纺制纯聚酰亚胺纱工艺研究

分享到: 收藏
 澳彩网彩票计划群 葡京彩票计划群 快赢彩票计划群 98彩票计划群 金巴黎彩票计划群 大发彩票计划群